Formation and Aging Intelligent Manufacturing Turnkey Solutions for Prismatic Cell

Prismatic cell formation and aging production line adopts industry-leading integrated technology with PCS and water-cooling and water-heating, providing battery companies with a complete prismatic cell production line equipment from high-temperature aging, nail extraction/insertion, high-temperature vacuum formation, 2nd electrolyte filling, sealing nail welding, 2nd helium leakage testing, room-temperature aging, OCV

testing, capacity grading, film wrapping to sorting, along with intelligent logistics throughout the line, combined with self-developed FGS, BIMP, dedicated to building intelligent factories for battery companies.
Currently, we have established strategic partnerships with globally renowned battery manufacturers.

Comparison Table of LEAD vs others

The pioneer to apply leading technology of formation and aging such as PCS technology, water-heating formation machine and water-cooling grading machine.

Item

Formation and Aging Solution for Prismatic Cells

Conventional Formation and Aging Solution for Prismatic Cells

Whole Line Planning & Designing Capability

Vacuum assemblies attached to compression tray, cleanroom for formation workshop cancelled.

Vacuum formation chambers adopt water-heating exchangers for internal temperature control, with high temperature control accuracy and good personnel comfort.

With automatic NG nozzle replacement, automatic cleaning of vacuum pipeline, automatic nozzle cleaning and other full set of automation solutions, greatly saving labor.

Vacuum leakage rate is as low as 10pa/min.

Vacuum formation needs to be done in a cleanroom, with high costs of factory building and operation.

Temperature control of the entire formation workshop, personnel need to do maintenance in a high-temperature environment.

Manual operation of nozzle insertion and extraction tooling for nozzle replacement, manual movement of vacuum cleaning tooling cart for vacuum pipeline cleaning.

Conventional vacuum leakage rate 300pa/min.

Whole Line Efficiency

160Ah single-line design capacity > 30PPM.

Whole Line Comprehensive Availability

95%

92%

Product First Time Yield

99.8%

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Production line requirements

What we supply

Benefit

Production line requirements

Item

Formation & Aging Production Line for Prismatic cells

Cell Model

LFP、LMFP、NCM、Sodium ion、Zinc ion

Compatibility

Customized compatibility according to customer requirements

Process

Single-sided terminal cell and blade battery

What we supply

Planning

4 lines * 30PPM/line

Capacity Requirement by Customer

Single line 30PPM

Supplied by Titans

Formation, capacity grading, OCV, DCIR, NG discharging, nail insertion machine, nail extraction machine, vacuum tray system

Titans' Design

Formation water-heatging side integrated machine;
Capacity water-cooling side integrated machine;
Adopting liner-compatible compression tray, each set of liner is compatible with two types of cells;
Vacuum workstation integrates disassembly, leakage testing, and cleaning functions

Benefit

High Precision

The equipment realizes internal environmental temperature control, with a temperature accuracy of ±2°C for chamber temperature

Space-saving

The vacuum tray system cancells the vacuum formation clean room, reducing the overall volume of the clean room by more than 85%.
The compatibility function of the compression tray reduces the tray liner changeover warehouse, reducing the factory footprint.