Formation and Aging Intelligent Manufacturing Turnkey Solutions for Cylindrical Cell

Cylindrical cell formation and aging production line adopts industry-leading integrated technology with PCS and water-cooling & water-heating, providing battery companies with a complete production line for large cylindrical lithium-ion cells including pre-charging, high-temperature aging, rotation, nail extraction, high-temperature formation, nail insertion, OCV testing, room-temperature aging, assembly line, capacity grading, DCIR testing, and sorting, as well as for small

cylindrical lithium-ion cells including pre-charging, high-temperature aging, formation, capacity grading, OCV testing, NG sorting, room-temperature aging, and sorting, along with intelligent logistics throughout the line, combined with self-developed FGS, BIMP, dedicated to building intelligent factories for battery companies.
Currently, we have established strategic partnerships with globally renowned battery manufacturers.

Comparison Table of LEAD vs others

First in the industry to combine PCS technology, water-heating integrated formation machine, and water-cooling capacity integrated machine and apply them in large scale to LIB formation and aging production lines.

Item

Formation and Aging Solution for Cylindrical Cells

Conventional Formation and Aging Solution for Cylindrical Cells

Whole Line Planning & Designing Capability

PCS + water-heating integrated formation Machine

PCS + Water-Cooling Capacity Integrated Machine

Rotary high-speed sorting machine, small cylindrical ≥ 350PPM; large cylindrical ≥ 200PPM.

Formation machines with seperate cabinets, high equipment cost, long installation period, more difficult maintenance

Water-Cooling Capacity Integrated Machine

Gripper, kicker sorting machine, small cylindrical ≥ 200PPM; large cylindrical ≥ 120PPM.

Whole Line Efficiency

Large cylindrical single-line design capacity > 200ppm

Small cylindrical single-line design capacity > 350ppm

Large cylindrical single-line design capacity 120-150PPM

Small cylindrical single-line design capacity 240-280PPM

Whole Line Comprehensive Availability

95%

92%

Product First Time Yield

99.8%

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Production line requirements

What we supply

Benefit

Production line requirements

Item

Formation & Aging Production Line for 26/32/40/46 cells or 18/21 cells

Cell Model

26/32/40/46 cells or 18/21 cells

Compatibility

Available for customizationg as per client's requirements

Process

Full tab, multi-tab

What we supply

Planning

26/32/40/46 series: 1 line * 200PPM
18/21 series: 1 line * 350PPM

Capacity Requirement by Customer

26/32/40/46 series: Single line 200PPM
18/21 series: Single line 350PPM

Supplied by Titans

26/32/40/46 series: Pre-charging, rotation, nail extraction, high-temperature formation, nail insertion, OCV testing, capacity grading, DCIR testing, sorting
18/21 series: Pre-charging, formation, capacity grading, OCV testing, sorting

Titans' Design

Formation water-heating side integrated cabinet; PCS + water-cooling integrated machine;
Cap removal & cleaning machine (developed for groove cells);
High-speed sorting machine

Benefit

High Temperature Uniformity

The capacity grading machine can achieve chamber temperature uniformity of ±2°C;

High Efficiency

Large cylindrical high-speed sorting machine ≥2000PPM, small cylindrical high-speed sorting machine ≥350PPM;

Low Energy Consumption

PCS + water-cooling integrated machine saves 48% energy (compared to split cabinets);
The capacity grading machine can achieve simultaneous cooling for power modules and cells, reducing energy consumption.