New Energy Storage System Turnkey Solution for Automotive Manufacturing

As the world’s largest lithium-ion battery intelligent manufacturing turnkey solution provider, we provide battery Module/Pack/CTP/Energy storage container intelligent production line turnkey solution and e-motor off-line testing turnkey solution. We have been deeply engaged in the field of intelligent equipment for many years, and now we have established strategic partnerships with TOP OEMs and battery factories. We are also a leading supplier of battery Module/Pack/CTP/Energy storage container intelligent production line solutions.
With self-developed core technology, we provide complete production line integration solutions for multi-category battery Packs and e-drive off-line testing solutions, from factory modeling and simulation to customized development of special machines, production line MES design, intelligent warehousing and logistics services to customer factories for rapid deployment and efficient production.
We are also the only provider worldwide that owns 100% independent intellectual property rights for the whole lithium-ion battery production line.

The overall Module/Pack/CTP/energy storage container production line we provide covers core processes such as cell stacking, group laser welding, coating/foaming, clustering, screwing, testing, etc.; the e-drive off-line testing is based on self-developed core software system to realize the core processes such as automatic cooling cycle of the bench, test clamping and integrating the functional equipment, etc.; combining with the self-developed intelligent logistics system and MES system, it further improves the efficiency of the production line. Combined with the intelligent logistics system and MES system independently developed by LEAD, we further improve the level of production line intelligence and commit to building an intelligent factory for lithium-ion battery enterprises.
As the manufacturing process of Module/Pack/CTP/energy storage container and e-drive off-line test line continues to develop in the direction of full automation, high degree of integration and informatization, our production line will continue to improve the in-depth development capabilities, constantly adapt to the production needs of highly modular products, and provide our customers with full life-cycle solutions for the entire line.

Comparison Table of LEAD vs others

Item

LEAD New Storage System Turnkey Solution

Conventional Prismatic Line (Separately-supplied)

Whole Line Planning & Designing Capability

The process is overall considered, the manufacturing site is smoothly connected with high automation rate, fast ramp up, which needs less attention, to realize from Module to Pack, and finally container line.

“The layout of the whole line improves the seamless docking of the integrated design between the equipment and logistics”

Standardized design: the entire line of unified design standards, modular design, highly interchangeable institutions reduce the difficulty of commissioning and maintenance, while reducing unnecessary spare parts and maintenance costs. All equipment appearance, interior, alignment, layout and other standards are unified and neat as one.

Using equipment from multiple vendors requires customers to handle overall line planning and integration, leading to complex technical and commercial communications. This results in a long setup period, slow capacity ramp-up after production begins, and significant consumption of customer manpower and resources.

Outsourcing to multiple equipment manufacturers requires the customer to lead the collaboration. This creates difficulties in layout coordination and management, resulting in low efficiency in integration and response.

Due to designs from different manufacturers, standards vary, and components generally lack interchangeability. Additionally, there are inconsistencies in equipment appearance, interior design, wiring, and layout, resulting in a lack of uniformity.

Whole Line Efficiency

LEAD Energy Storage Container Intelligent Production Line is designed for a capacity of up to 20PPM, with a stabilized output of more than 18PPM.

The designed production capacity is 15 PPM (Pieces Per Minute), with a typical output of around 12 PPM.

Whole Line Comprehensive Availability

Average of more than 85%

The average utilization rate of multi-vendor assembly lines is around 70% to 75%.

Product First Time Yield

The product qualified rate of the whole line of Pilot can reach 99%.

The average utilization rate of multi-vendor assembly lines is approximately 88%.

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Production line requirements

What we supply

Benefit

Production line requirements

Item

Prismatic CTP intelligent production line Overview

Cell Model

Cell： 133Ah-28300 Pack：2p112s

Compatibility

Cell： 300-500 20-50 100-300
Pack： 1800-2100 1300-1400 100-600

Process

Cell sorting, cell gluing, module testing, Pack box gluing, module box pressure shaping, busbar addressing and cleaning, busbar welding, Pack cover installation tightening, whole package airtightness testing, EOL testing and unloading

What we supply